Detailed Project Report on shrimp/prawn processing plant (50 tons/day)
The frozen seafood market size has the potential to grow by USD 31.76 billion during 2020-2024, and the market’s growth momentum will accelerate during the forecast period because of the steady increase in year-over year growth. Among the freshwater carp fish species, Rohu, Catla, Mrigal are extremely decision. There fishes are normally told as whole fish in the market. India, with a production of around 10.8 million MT is the second largest fish producer in the world. Processing levels of marine food in India are currently at 23%. The top five states for fisheries production in India are Andhra Pradesh, West Bengal, Gujarat, Karnataka and Kerala with a combined share of around 50% of the total fish production. The global Frozen Seafood Market is expected to register 5.34% CAGR from 2019 to 2024 and reach USD 17.29 billion by the end of 2024.
Shrimp refers to an invertebrate marine animal with an elongated body which is often used as a food product. It is regarded as nutritious since it contains proteins, selenium, antioxidants, phosphorus, magnesium, copper, iron and vitamin B12. Some of the health benefits associated with shrimp consumption include weight loss, fighting aging, improving bone health, decreasing menstrual pain and preventing cardiovascular diseases. In India, fisheries represent a significant economic activity and offer vast growth opportunities. This is due to the country’s varied resources and potentials.
COST ESTIMATION
Plant Capacity 50 Ton/Day
Land & Building (9000 sq.mt.) Rs. 2.49 Cr
Plant & Machinery Rs. 19.85 Cr
Working Capital for 1 Month Rs. 53.51 Cr
Total Capital Investment Rs. 76.65 Cr
Rate of Return 86%
Break Even Point 20%
- INTRODUCTION
- ABOUT SHRIMP
- SHRIMPS
- PENAEUS FABR
- P. INDICUS
- M. AFFINIS
- M. BREVICORNIS
- P.STYLIFERA
- P.STYLIFERUS
- P.TENUIPES (HENDERSON)
- SHRIMPS
- SERGESTIDAE
- ATYIDAE
- MUD-SHRIMPS
- BRINE-SHRIMPS
- COLLECTION OF SEED SHRIMP
- TRANSPORTATION OF SEED SHRIMP
- MANAGEMENT OF PRODUCTION PONDS
- STOCKING
- FEEDING
- GROWTH AND PRODUCTION
- SHRIMP PRODUCTION IN INDIA & GLOBLAL
- GLOBAL AQUACULTURE SHRIMP PRODUCTION
- CHINA TO REMAIN THE LARGEST SHRIMP PRODUCER FOLLOWED BY INDIA
- MARKET POSITION
- INDIAN SHRIMP INDUSTRY: HUGE UNTAPPED POTENTIAL
- INDIAN AQUACULTURE INDUSTRY
- MAJOR SHRIMP CONSUMING COUNTRIES
- USA
- JAPAN
- EUROPE
- CHINA
- MAJOR SHRIMP IMPORTING COUNTRIES
- INDIA IS THE TOP EXPORTER OF SHRIMP GLOBALLY
- USA, THE MAJOR EXPORT MARKET FOR INDIAN SHRIMP
- INDIA’S POTENTIAL FOR SHRIMP EXPORT
- ANDHRA PRADESH, THE HIGHEST PRODUCER OF SHRIMP
- STATE WISE AREA UNDER CULTIVATION (HA)
- MARKET BREAKUP BY SPECIES
- L.VANNAMEI
- SHRIMP CULTIVATION CYCLE
- SHRIMP VALUE CHAIN
- BROODSTOCK
- HATCHERY
- FARMING
- FOUR PLAYERS
- VALUE ADDED PRODUCTS
- PORT WISE EXPORT DATA OF SEAFOOD FROM 2017-2020
- RULES & REGULATIONS OF SHRIMP FARMING
- B.I.S. SPECIFICATION
- HEADQUARTERS
- DETAILS OF SHRIMP FARMING
- SUITABLE SOIL TYPE FOR SHRIMP CULTIVATION
- POND MANAGEMENT IN SHRIMP CULTIVATION
- STOCKING FOR SHRIMP CULTIVATION
- SEED SELECTION IN SHRIMP CULTIVATION
- STOCKING DENSITY IN SHRIMP CULTIVATION
- FEED AND FEEDING IN SHRIMP CULTIVATION
- NUTRIENT REQUIREMENTS IN SHRIMP CULTIVATION
- WATER QUALITY MANAGEMENT IN SHRIMP CULTIVATION
- HARVESTING AND HANDLING OF SHRIMP CULTIVATION
- METHODS OF HARVESTING IN SHRIMP CULTIVATION
- TIMING OF HARVESTING AND SELLING
- DISEASE, PREVENTION AND TREATMENT IN SHRIMP CULTIVATION
- QUALITY CONTROL AND MARKETING IN SHRIMP CULTIVATION
- PROCESSING OF SHRIMP
- HANDLING SHRIMP AT SEA
- FREEZING ON BOARD
- COLD STORAGE OF WHOLE SHRIMP
- COOKING ON BOARD
- CHILLING ON BOARD
- HANDLING SHRIMP ON SHORE
- FREEZING OF WHOLE SHRIMP
- COLD STORAGE OF WHOLE SHRIMP
- THAWING OF FROZEN WHOLE SHRIMP
- SIZE GRADING
- COOKING
- COOLING
- PEELING
- YIELD AND PACKING DENSITY
- DIPPING
- FREEZING OF MEATS
- PACKING AND GLAZING
- COLD STORAGE OF MEATS
- CANNED SHRIMP
- SMOKED SHRIMP
- POTTED SHRIMP
- OTHER SHRIMP PRODUCTS
- COMPOSITION OF SHRIMP
- SHRIMP WASTE
- LIST OF MACHINERY & EQUIPMENTS
- SHRIMP GRADING MACHINE, WITH 12″ / 18″ STAINLESS STEEL ROLLERS.
- SHRIMP COOKING MACHINE PRO-ENVIRONMENTAL TYPE
- SPAYING-TYPE COOLING MACHINE
- SHRIMP MEAT IMPURITY SEPARATOR
- SHRIMP DE HEADING PRODUCTION LINE
- LIFTING BELT OF LIFTING MACHINE
- HIGH-PRESSURE BUBBLE WASHING MACHINE
- HORIZONTAL MIXER MACHINE
- BIGEMINY / TRIPLE / QUADRUPLE MIXER MACHINE
- SHRIMP ICE-GLAZING MACHINE
- PLANT LOCATION: STATE/CITY
- GEOGRAPHY
- DEMOGRAPHICS
- ECONOMY
- LICENSES REQUIRED
- LIST OF DOCUMENTS
- OTHER LICENSES REQUIRED FOR THE SETUP
- SOME INDIAN/ INTERNATIONAL BRANDS LIST
- PRINCIPLES OF PLANT LAYOUT
- STORAGE LAYOUT
- EQUIPMENT LAYOUT
- SAFETY
- PLANT EXPANSION
- FLOOR SPACE
- UTILITIES SERVICING
- BUILDING
- MATERIAL-HANDLING EQUIPMENT
- RAILCOADS AND ROADS
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- DEPRECIATION
- FIXED ASSETS
- WORKING CAPITAL
- BREAK-EVEN POINT
- OTHER FIXED EXPENSES
- MARGIN MONEY
- TERM LOANS
- TOTAL LOAD
- POWER CONSUMED IN KWH
- LAND AREA/MAN POWER RATIO
- SHRIMP BASED PRODUCTS
- PACKAGING TYPES
- SUPPLIERS OF PLANT AND MACHINERY
- CONVEYOR BELT
- BUCKET ELEVATORS
- WEIGHING MACHINES
- BAG SEALING MACHINE
- D.G. SET
- LABORATORY TESTING EQUIPMENTS
- LIST OF MANUFACTURERS & EXPORTER OF SEA FOODS
- EFFLUENT TREATMENT AND DISPOSAL
- STANDARDS
- TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
- WASTE TREATMENT
- PRIMARY TREATMENT
- ANAEROBIC TREATMENT
- SECONDARY TREATMENT
- TERTIARY TREATMENT
- SOLIDS CONCENTRATION
- TYPICAL WASTE SOLIDS CHARACTERISTICS
- EQUIPMENT REQUIREMENT
- MECHANICAL WORKS
- MANPOWER
- GENERAL
- BASIS OF ESTIMATION
- UTILITIES
- WATER
- STEAM
- UTILITIES (EQUIPMENTS)
- WATER TREATMENT PLANT
- REFRIGERATION SYSTEM
- POWER
- WORKING
- TOTAL MANPOWER AND PAYROLL
- QUALITY CONTROL OF SHRIMP (IQF)
- MACHINERY PHOTOGRTAPHS
- RAW & FINAL PRODUCTS PHOTOGRAPHS
- RAW SHRIMP PHOTOGRAPHS
- FINAL PRODUCTS PHOTOGRAPHS
- SWOL ANALYSIS
- STRENGTHS
- OPPORTUNITIES
- WEAKNESS
- LIMITATIONS
- ORGANIZATION CHART
- PLANT LAYOUT
- TURNKEY CONSULTANT
- IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
